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In the blog “Particle Size Reduction,” we touched based on the various types of equipment used to pre-grind materials before extrusion.  The majority of projects we work on involve soybean processing and over the years, we have learned many best practices from these experiences.  A typical one we see is the use of either a roller mill or hammer mill for prepping for soy extrusion

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hammer mill or roller mill for soy extrusion? | insta-pro

The purpose of grinding is to make the extruder more efficient.  While it is fully capable of extruding whole beans, the more processing that is done prior to extrusion, the less the extruder has to work and the more efficient it becomes

As an example, imagine you are trying to cook a potato.  If you were to boil the potato whole, it would take several minutes until it was cooked thoroughly.  Now, if you were to dice the potato into smaller pieces and then boil, the cooking time would be reduced significantly.  The heat is able to contact more surface area faster, and that same idea applies to extrusion

Roller mills – The first thing we determine is how the soybean will be cleaned and prepared.  For food and some feed applications, dehulling is required to reduce fiber content or increase protein levels.  As was mentioned in “Soybean Dehulling,” the roller mill is the required choice to help crack the soybean and loosen hulls.  The soybean is broken into 4-6 pieces, which is suitable for extrusion.  The hulls are removed and stored for later processing

hammer mill or roller mill for soy extrusion? | insta-pro

Hammer mills– A popular application for us is full-fat soy extrusion.  An important aspect in full-fat extrusion is consistency of incoming product.  The roller mill is capable of reducing particle size, but as mentioned, also loosens hulls.  If you were to use a roller mill and not dehull, over time these hulls will migrate to the top of surge bins.  This large batch of hulls will eventually make its way to the extruder, causing surging and inconsistencies when processed.  A constant flow of soybeans needs to be established again which can cause some downtime during production

The hammer mill can be the remedy to the above scenario and is our recommendation for most situations.  The hammer mill grinds everything to a consistent size, including hulls.  They are more evenly distributed and do not migrate as whole hulls do, leading to consistent feed and extruder performance

Each piece of equipment has its place depending on application.  In our experience, the hammer mill is the preferred choice for pre-extrusion preparation unless dehulling is required.  Review your application and process to see if this could be the solution for you!

hammer mill or roller mill for soy extrusion? | insta-pro

vertica hammer mill | animal feed | bühler group

With its vertical grinding shaft, our Vertica grinding and pre-grinding hammer mill can save up to 25% energy. A small footprint as well as change-over and sanitation benefits make it ideal for animal feed, grain and oil milling and biomass industries

The Vertica is a versatile hammer mill for the size reduction of your free-flowing bulk materials. Designed for particle sizes < 60 mm, bulk densities of 0.2 to 0.8 kg/dm³, a moisture content < 15% and a temperature < 40 °C, it’s an excellent solution for animal feeds, grain, oilseed and biomass processing

The Vertica’s small footprint makes it easy to retrofit into an existing space or to plan into a new plant. The Vertica can be used as a single grinder or as a twin-grinder station for doubled throughput

vertica hammer mill | animal feed | bühler group

One of Vertica's major advantages is that it doesn’t require an aspiration. This significantly reduces capital investment and operating costs. Your energy consumption can be reduced by as much as 25% in comparison to horizontal hammer mills. Moisture loss during grinding is practically zero

The Vertica is easy to use and to maintain. The housing of the grinding chamber can be lowered to give 360° access to the hammers and screens, making cleaning and replacement of any worn parts simple and easy

The two-hand safety mechanism prevents improper operation of the machine to protect your operators. You can also choose to add temperature sensors and vibration detection systems for warning signals. The Vertica's noise level is typically half that of a horizontal hammer mill and can be controlled within 83 dB(A) for most common materials and recipes

vertica hammer mill | animal feed | bühler group

You can purchase your Vertica as a stand-alone machine or as part of a broader solution. We offer a whole range of automation solutions, from individual machine control to a full smart factory integration

Billions of people come into contact with Bühler technologies to cover their basic needs for food and mobility every day. Our motto is creating “innovations for a better world.” Find out more about our key topics

Our conveyor lines cover all applications throughout your feed value-added chain, from raw material intake to conveying finished pellets. We customize a system to meet your space and process needs, using any combination of elevators, trough chain, belt and screw conveyors

vertica hammer mill | animal feed | bühler group

Our storage and dosing bins are designed to optimally discharge the product with a high degree of flexibility as each cell is suitable for every desired product. Guaranteeing a hygienic, low-dust working environment and avoiding contamination thanks to no mixing of products between cells

Our dust aspiration systems can be used along your entire feed value-added chain to meet all relevant market requirements. We can help you avoid explosive atmospheres and protect your employees, environment and plant. Valuable fine product can be led back into the process stream, reducing waste

We can offer you a range of solutions, from start to finish: coarse, pre- and main cleaning to separate chaff from wheat; primary sieving ahead of hammer mills for different fractions; grading equipment to separate pellets and crumbles; and final sifting to meet your end product needs

vertica hammer mill | animal feed | bühler group

With our versatile grinding portfolio, consisting of horizontal and vertical hammer mills as well as roller mills, we can cover all of your size reduction needs. We can offer you solutions for pre- and post-grinding, coarse and fine grinding, as well as for creating crumbles of various sizes

The quality of your recipe essentially depends on the accuracy of the dosing and weighing of the ingredients in your mixed feed. Our solutions are designed to feed and proportion each ingredient with the high precision you need

Mixing plays a key role in the processing of your feed. Our batch mixers with different holding capacities and smart paddle design offer you a quick and precise mixing cycle. Optional liquids-addition equipment can deliver the right liquidity too

vertica hammer mill | animal feed | bühler group

As your product passes through your feed mill, our IoT systems can monitor KPIs like moisture, protein, fat or temperatures. This data is fed into your machine control for immediate adjustments, while algorithms continuously update your production parameters to achieve optimum efficiency

We use cookies to make our website more user-friendly and to continuously improve your web experience. While some of the cookies may be strictly necessary for your usage of the website and its features, others help us to improve your online experience. You can accept all cookies by clicking "I accept" or reject all but the strictly necessary cookies by clicking on "Accept only strictly necessary cookies". To find further information about what cookies we use and how to manage them, please consult our Cookie Policy

feed and biofuel spare and wear parts - andritz

With its vertical grinding shaft, our Vertica grinding and pre-grinding hammer mill can save up to 25% energy. A small footprint as well as change-over and sanitation benefits make it ideal for animal feed, grain and oil milling and biomass industries

The Vertica is a versatile hammer mill for the size reduction of your free-flowing bulk materials. Designed for particle sizes < 60 mm, bulk densities of 0.2 to 0.8 kg/dm³, a moisture content < 15% and a temperature < 40 °C, it’s an excellent solution for animal feeds, grain, oilseed and biomass processing

The Vertica’s small footprint makes it easy to retrofit into an existing space or to plan into a new plant. The Vertica can be used as a single grinder or as a twin-grinder station for doubled throughput

One of Vertica's major advantages is that it doesn’t require an aspiration. This significantly reduces capital investment and operating costs. Your energy consumption can be reduced by as much as 25% in comparison to horizontal hammer mills. Moisture loss during grinding is practically zero

feed and biofuel spare and wear parts - andritz

The Vertica is easy to use and to maintain. The housing of the grinding chamber can be lowered to give 360° access to the hammers and screens, making cleaning and replacement of any worn parts simple and easy

The two-hand safety mechanism prevents improper operation of the machine to protect your operators. You can also choose to add temperature sensors and vibration detection systems for warning signals. The Vertica's noise level is typically half that of a horizontal hammer mill and can be controlled within 83 dB(A) for most common materials and recipes

You can purchase your Vertica as a stand-alone machine or as part of a broader solution. We offer a whole range of automation solutions, from individual machine control to a full smart factory integration

feed and biofuel spare and wear parts - andritz

Billions of people come into contact with Bühler technologies to cover their basic needs for food and mobility every day. Our motto is creating “innovations for a better world.” Find out more about our key topics

Our conveyor lines cover all applications throughout your feed value-added chain, from raw material intake to conveying finished pellets. We customize a system to meet your space and process needs, using any combination of elevators, trough chain, belt and screw conveyors

Our storage and dosing bins are designed to optimally discharge the product with a high degree of flexibility as each cell is suitable for every desired product. Guaranteeing a hygienic, low-dust working environment and avoiding contamination thanks to no mixing of products between cells

feed and biofuel spare and wear parts - andritz

Our dust aspiration systems can be used along your entire feed value-added chain to meet all relevant market requirements. We can help you avoid explosive atmospheres and protect your employees, environment and plant. Valuable fine product can be led back into the process stream, reducing waste

We can offer you a range of solutions, from start to finish: coarse, pre- and main cleaning to separate chaff from wheat; primary sieving ahead of hammer mills for different fractions; grading equipment to separate pellets and crumbles; and final sifting to meet your end product needs

With our versatile grinding portfolio, consisting of horizontal and vertical hammer mills as well as roller mills, we can cover all of your size reduction needs. We can offer you solutions for pre- and post-grinding, coarse and fine grinding, as well as for creating crumbles of various sizes

feed and biofuel spare and wear parts - andritz

The quality of your recipe essentially depends on the accuracy of the dosing and weighing of the ingredients in your mixed feed. Our solutions are designed to feed and proportion each ingredient with the high precision you need

Mixing plays a key role in the processing of your feed. Our batch mixers with different holding capacities and smart paddle design offer you a quick and precise mixing cycle. Optional liquids-addition equipment can deliver the right liquidity too

As your product passes through your feed mill, our IoT systems can monitor KPIs like moisture, protein, fat or temperatures. This data is fed into your machine control for immediate adjustments, while algorithms continuously update your production parameters to achieve optimum efficiency

feed and biofuel spare and wear parts - andritz

We use cookies to make our website more user-friendly and to continuously improve your web experience. While some of the cookies may be strictly necessary for your usage of the website and its features, others help us to improve your online experience. You can accept all cookies by clicking "I accept" or reject all but the strictly necessary cookies by clicking on "Accept only strictly necessary cookies". To find further information about what cookies we use and how to manage them, please consult our Cookie Policy

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